Robotic Welding Solution for H-Beam Production: FANUC M-20iD/25
with TAYOR RB500P Welder
System Overview
This dedicated H-beam production line features a FANUC M-20iD/25
robot mounted on a 12-meter linear rail, enabling seamless welding
of large structural components. The system is engineered for
high-volume production of H-beams used in construction,
infrastructure, and industrial projects throughout the Middle East
region.
Product Features & Advantages
- High-Precision Robotics: The FANUC M-20iD/25 robot offers ±0.02mm repeatability, ensuring
consistent weld paths and superior quality throughout long
production runs.
- Extended Reach: With a 1,831mm reach and traversing on a 12-meter track, the robot
can handle large H-beam configurations without repositioning the
workpiece.
- Advanced Welding Technology: The TAYOR RB500P MIG welder features high-speed digital control
for monitoring welding transitions, enabling nearly spatter-free
welding and precise "one-pulse-one-drop" metal transfer.
- Reduced Programming Time: The system supports offline programming and is compatible with
modern no-teach welding systems that use vision systems to
automatically identify weld paths, significantly reducing setup
time.
- Adaptive Welding Capability: Integrated sensors can monitor weld seams in real-time,
automatically adjusting parameters like current, voltage, and
travel speed to maintain optimal quality despite variations in
fit-up or material thickness.
- High Production Efficiency: Automated operation achieves 3 times higher productivity compared
to manual welding, with the ability to work continuously in
demanding environments.
Technical Specifications
| Component | Parameter | Value |
|---|
| FANUC Robot | Model | M-20iD/25 |
| Axes | 6 |
| Payload | 25kg |
| Reach | 1831mm |
| Repeatability | ±0.02mm |
| Mounting | Floor, ceiling, or angle mount |
| TAYOR Welder | Model | RB500P |
| Technology | Digital MIG/MAG |
| Pulse Control | Yes ("one-pulse-one-drop") |
| Memory | Stores up to 100 welding programs |
| TAYOR Welder | Applications | Carbon steel, stainless steel, aluminum |
| System | Track Length | 12m |
| Typical Welding Speed | 0.8-1.2 m/min (Adaptive) |
| Positioning Accuracy | < 0.3mm (with vision) |
Frequently Asked Questions (FAQ)
Q1: How does this system handle different sizes of H-beams?
A1: The system's 12-meter rail allows the robot to access long
spans of beam. For size changes, the robot program can be quickly
switched (often in under 3 minutes). Advanced options include
vision systems that automatically identify beam dimensions and
adapt the weld path accordingly.
Q2: What is the typical productivity improvement over manual
welding?
A2: Such automated lines typically triple productivity compared to
manual welding. They enable continuous operation, reduce rework
through consistent quality, and allow one operator to manage
multiple cells.
Q3: Is this system suitable for the environmental conditions in
Saudi Arabia?
A3: Yes. Both FANUC robots and industrial welders are built for
robust performance in industrial environments. With proper dust
protection and cooling, the system can perform reliably in the
Middle Eastern climate.
Q4: Can this welding system handle different materials?
A4: Yes. The TAYOR RB500P welder is versatile and suitable for
welding carbon steel, stainless steel, and aluminum alloys, making
it adaptable to various project requirements common in the region.
Q5: What kind of technical support is available in the Middle East?
A5: There is a growing network of technical support and service
providers for automation equipment in the region. Furthermore, many
international suppliers offer comprehensive training and remote
support options.
This robotic welding integration, featuring the FANUC M-20iD/25 and
TAYOR RB500P welder on an extended track, represents a
state-of-the-art solution for H-beam manufacturing. It delivers the
precision, efficiency, and return on investment that Middle Eastern
manufacturers need to remain competitive in the global market,
supporting everything from local construction to massive
infrastructure projects under initiatives like Saudi Vision 2030.
For more information on how this robot welding solution can
transform your structural steel production, please contact our
automation specialists.
